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ul_bulletser.gif  Process Optimization    ul_bulletser.gif  Process development

Process Optimization
Situation: Telescoping of existing process to improve yields and cycle time.
Documented existing process involved a number of steps with low purity levels at every stage and thereby required purification

Purity Graph

Solution: Team identified the impurities, characterized and synthesized the same.
Possible reasons for generation in reaction identified and lab experiments run to study impact.
  • Alkali input reduced, epichlorohydrin increased at epoxide stage
  • Temperature condition increased and solvent recirculation rates increased.
Result: Elimination of purification steps post Base formation, significant improvement in yields and purity levels.